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The Insight Series outperforms similar products on the market with 150% higher sorting accuracy and 140% higher processing capacity. It takes up on 33% of the floor space and 66% of energy consumption compared to other products in its category.
Insight Series - Combining X-ray and VIS HD Imaging for the Widest Range of Suitable Ore Types
One machine provides economic benefits of 2.7 million USD per year
Free combination of detection methods
The Insight Series adopts a combined detection method composed of VIS HD dual-sided imaging system and X-ray technology, which can be customized according to the specific characteristics of different ores.
The machine collects both internal and external information about the ore, including color, texture, luster, and density, and uses an artificial intelligence algorithm to significantly improve accuracy.
Compared to traditional ore sorting machines, the Insight series boasts a new modular design and greatly enhanced sorting efficiency. It uses a vibrating feeder, short belt, and free fall technology, and is available in various feeding widths (1600mm, 3200mm) to accommodate a wide range of processing capacities (40-150 tons per hour for +10mm-60mm ore). This allows it to meet the diverse needs of different mines.
Each machine can be controlled and monitored remotely through HPY Cloud, reducing the need for manual operation and associated costs.
The Insight Series features a brand-new modular design, representing a revolutionary improvement over previous generations of ore sorting machines that relied solely on using belt conveyors. Its structure includes a vibrating feeder, short belt, and free-fall structure, which greatly simplifies mechanical complexity, which reduces equipment size, maintenance requirements, and required installation area.
Insight Series Technical Parameters
| Model | HPY-SC1600 | HPY-SX1600 | HPY-SM1600 |
|---|---|---|---|
| Detection Method | VIS | XRT | VIS+XRT |
| Particle Size (mm) | +10-60 | +10-60 | +10-60 |
| Processing Capacity (t/h) | 40-70 | 40-70 | 40-70 |
| Power (kW) Excluding Air Compressor | 30.5 kW | 30.5 kW | 30.5 kW |
| Dimensions (LxWxH mm) | 5100*2650*3000 | 5100*2650*3000 | 5100*2650*3000 |
Sorting Complex Ores: Combination of multiple detection technologies.
Aerial/Dual Imaging: Enhances sorting effectiveness by reducing the impact of foreign substances and belt interference.
New Modular Structure: Allows for easier maintenance.
Optimized Mechanical Design: Even spacing during freefall avoids ore overlap that affects recognition accuracy.
Insight Series Advantages
The Insight Series can be easily assembled to accommodate different feed widths (1600mm & 3200mm), processing capacities, and particle sizes to meet various mineral processing plant requirements. Each module is controlled and monitored through software, reducing manual operation costs.
Circle Series
Golden Coal Series
Classic XRT Series
HPY Technology's Insight Series: BRAND NEW UPGRADE
- 🔌 Our U-shaped design separates controls and software for efficient performance.
- ❄️ Improved AC cooling keeps things running smoothly.
Insight Series 3D | The Ultimate Guide to HPY's Aerial Ore Sorting Solution
Everything you need to know about HPY's Insight Series ore sorter:
- ✅Processing capacity
- ✅Particle size range
- ✅Power
- ✅Potential applications
Case Study: Inner Mongolia Guoyuan Dry Gangue Sorting Project
This application has proven successful in projects like HPY's dry gangue sorting venture in Inner Mongolia, which employs seven units of the Insight Series to process 2.4 million tons of gangue annually.